I'm trying to make a simple butt joint between two pieces of plywood. They're about 10" wide. I drilled two pocket holes (at the correct depth for 3/4"), put one piece on the other, and clamped them together with a Kreg right angle clamp. The edges are perfectly flush at this point. The problem is when I drive in the screw. It pulls the board in the direction of the screw, leaving a ridge 1/16" - 1/8" wide. I know, what's 1/16" in the grand scheme of the universe, I guess I'm just uptight about cabinets being square and all.
I'm not sure how I can correct this. I've adjusted the right angle clamp to clamp as tightly as possible, any tighter and I won't be able to close it! The only solution I see is to go buy a second right angle clamp, and use three pocket holes. That way, I can clamp the outer edges, drive the middle screw, release one clamp, drive a screw, then do the final one. But that seems like overkill. Part of the problem I think is that the plywood is prefinished, i.e. very slippery. Then again, the Kreg video shows two pieces of melamine being joined, with only one clamp.
Any ideas?
I'm not sure how I can correct this. I've adjusted the right angle clamp to clamp as tightly as possible, any tighter and I won't be able to close it! The only solution I see is to go buy a second right angle clamp, and use three pocket holes. That way, I can clamp the outer edges, drive the middle screw, release one clamp, drive a screw, then do the final one. But that seems like overkill. Part of the problem I think is that the plywood is prefinished, i.e. very slippery. Then again, the Kreg video shows two pieces of melamine being joined, with only one clamp.
Any ideas?