Daughter's dresser - WIP

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Monty

New User
Monty
Awesome! Looks like you're making great progress! I really need to get one of those LN 4½'s.
drool.gif


I am curious why you are using the PC4212 if you have a Leigh already...? As long as the drawer parts are all the same thickness, it should only take one practice run to determine the proper fitting for all the drawers, then you can easily adjust your spacing of the pins however you want for the different drawer widths. I am just curious what the advantage is of the PC in this case?
 

Travis Porter

New User
Travis
With the Leigh, you have to do the pins and tails seperately. With the 4212, you do both boards simultaneously. When I have done say 8 or more drawers, it gets monotonous. I bought the 4212 awhile back. I had gotten PO'ed with the Leigh as it wasn't doing right for me (operator error) as DaveO showed me, and I wanted to get something that was a bit faster.
 

Travis Porter

New User
Travis
I have made some progress on the dresser. Earlier this week, I got all the drawer parts jointed, planed, and ripped to width. Tonight, I cut them all to length. One thing I am doing different now is using the table saw sled I built. With it, I get much cleaner cuts, I know it is square, and being that it only has one cut line in it, it is easy to measure to.
sled.JPG


Now I have a nice stack of 28 boards for 7 drawers not including the bottoms.

drawer_parts1.JPG


Next I orient the parts and mark them. I have many times made two left sides or two right sides :eusa_doh: , so I have learned the hard way to always lay them out. For me, the easiest way to do this is to spread them out and mark each corner with a number for what drawer it is and a letter for which corner on the bottom edge where the dadoes will go for the drawer bottoms.

drawer_layout.JPG


From here, it is time to dovetail. This is my first time using the 4212, and after using it tonight, I can say it is nowhere close to a Leigh. It does come with the router bits, template adapters and finger assemblies to do HB dovetails, through dovetails, and finger joints. Overall, it is a pretty good jig for the price. I wouldn't rate it as high as FWW did, but it gets the job done.
4212.JPG

I spent about an hour and a half the other night making test cuts and getting it set up correctly. It does have some nice features though.

I like the fact that it has Cam locks. They are much quicker and better to me than screw knobs.
clamp_bar.JPG


And it has setup instructions and hints on the side of it. Additionally, it has scribe lines that are supposed to tell you where to place the finger assembly and a bit height gauge for how deep of a cut to make. IMO, these are just rough references and you have to make adjustments to get things just right. On the negative side, the finger assembly although aluminum has too much flex in it and you can easily push it up with the vertical board. The alignment guides for getting your boards straight is not quite square on my unit so you have to make sure you have your boards aligned correctly.

Once you get your boards in place, cutting them with the router is pretty simple and easy. Unlike other DT jigs I have used, you have no left to right cutting to do, just down the center, but once you do, voila, dovetails.

parts_dovetailed.JPG


Overall, the jig does pretty good, but it could stand some tweaking. The angle on the tails is not quite what I am used to, but being that I have been using a Leigh for 10 years, what can I expect.

http://www.ncwoodworker.net/pp/data/674/medium/dovetail_joint.JPG

I will say they do fit, and should hold up well. The ones on the front of the drawers aren't going to show anyway as I have to put cockbead around all of the drawers per the LOML's specifications.

Now on to cutting the dadoes for the bottoms, sanding, rounding over all the edges, and making cockbead.
 

cpowell

New User
Chuck
Wow, you've made a lot of progress in the monotonous drawer construction department.

Did the PC DT jig actually save you time versus what the D4 would take for the drawer dovetailing? Are the joints as good with either jig?

Chuck
 

Travis Porter

New User
Travis
I would say I made all the dovetails in 1/4th of the time. Consider for 7 drawers with the Leigh I would have 56 set ups and cutting operations compared to 28 with the PC. I do not think the joints are as good with the PC as the Leigh though. The DT's are at a 7 degree angle compared to a 14 degree that normally gets used with the Leigh. For quick, down and dirty, the PC can't be beat. For quality and nice looking DT's, the Leigh is the way to go.
 

Travis Porter

New User
Travis
I got all the drawers assembled and fitted. My little escapade with a few of them too large ended up not being too bad. I took DaveO's advice on the handplane and that worked. I got a bit lazy as a few were still a bit tight and used Jerry's and Chucks advice on the jointer and that is definitely the way to go. I was worried about the end grain tearing out, but with a pass of about 1/64" there are no problems.
all_drawers.JPG

I have gotten to where I like to use little nylon corner guides on my drawers with drawer guides down the center. They go in the corner and I use a pair of large channel locks with clamp blocks to push them in.
drawer_glides.JPG

For the center drawer mounts I made square guides versus using the plastic center guides with a T guide block I had used in the past. The plastic center guides don't hold up, but in retrospect, I wish I had made my center guide a sliding dovetail instead of square. Lesson learned.
drawer_guide.JPG


mounted_guide.JPG

Once I got all the drawers fitted, it was time to rabbet them to accept the cockbead. I did perfectly on this with the exception of the very last drawer. I cut the last rabbet wrong so now I have to make another flippin drawer.:cry:
drawer_rabbeted.JPG

I had made a 45 degree cut off jig a while back to cut the **** bead. It works pretty well, but I need to put a block on the backside of it to keep fingers away from the blade. Hmmm.... Filter doesn't like c*ckbead, but I can understand why.
miter_jig.JPG


Here is a completed drawer
drawer_with_bead.JPG


Here it is in the carcass
drawer_in_dresser.JPG


Six more drawers to go including remaking one from scratch.
 
J

jeff...

Wow - looking great - nice dovetail'ing - sweet. Dig those awesome drawers faces perfect fit!
 

Canuck

Wayne
Corporate Member
Great work, Travis!

I too really like the bead around the outside edge of the drawer fronts!!!:eusa_danc

Really coming along quite nicely! Anxious to see the final finish too!

Wayne
 
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