Shaker Clock from Chestnut

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mgoins

New User
Marvin
Back last Fall, my father-in-law had a 1940's barn torn down, and gave me first pick of boards for my lumber stash. Boards pulled were all in the dry, and ranged from 8-14 inches wide, and 81/2 feet long. Beautiful stuff, once cleaned up. All are wormy chestnut.

As a small token of appreciation, i thought i'd build something as a nice momento.


A Shaker clock is what I came up with. Though the dimensions are different, the clock is based on plans found in Fine Woodworking article found here: http://www.finewoodworking.com/fwnpdffree/free-plan-shaker-wall-clock.pdf


Originally i was planning on building two. One to keep, and one to give away. But, I violated clock building commandment #1, that of, don't cut wood until you have the guts in hand. While the quartz movement just fine, the mechanical required a deeper case, causing the pendulum to hang against the back wall. Grr... So, plans have changed.


Am now building three. Two will have quartz movements, with pendulum, and real chime rods. One of which will be given to my Father-in-Law, one to my wife, while the third will have a mechanical Hermle movement, and be hung in my office.


The project was started back in February/March. Life has gotten in the way a few times. Am hoping to get these done by the end of July. We'll see.


Here's the chestnut lumber. As-is.

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Resaw setup: most of the lumber was resawn to 9/16"

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Clocks 1&2 - test fit

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Clock 3 - test fit
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Clock 3 - test fit w/doors

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All of the door panels were resawn from the upper end of this board. Nice grain.

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All of the glass is nearly 100 years old. Was reclaimed from our previous house. Windows had fallen victim to an add-on. This stuff cleans up nicely.

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Getting there. 1st mechanical movement test fit. Clock is running!

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Hermle 141-080/55 up close.

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Clock face backer for the mechanical movement. 3rd attempt. The winding holes gave me a fit.

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Am to the point, am wondering finish options. Am thinking of trying fuming with ammonia. Test samples are being done this afternoon. Will post pix once they're done.
 

Canuck

Wayne
Corporate Member
Beautiful wood and I can't think of any other project to display it proudly.

That (those) clocks are really coming along nicely and I for one am looking forward to seeing the completed project!

Wayne
 

mgoins

New User
Marvin
Marvin, the grain in that wood is pretty. what kind of finish are you going to put on it ?

Good morning, David. Am thinking about fumed chestnut & linseed oil. I've got a buddy fuming samples for me. Hopefully, I'll get to see them today. Will post pix, once I've got them.
 

mgoins

New User
Marvin
Just got this drawn up. Pattern for a set of knobs for each clock. All lower door stiles are 1 1/4" wide, while the upper door are 1" on clocks 1&2, and 1 1/4" on clock 3. Am thinking 1/2" diameter knobs that are 3/4" long right now, but am planning on turning a few of each and seeing what looks better.

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mgoins

New User
Marvin
07/28/2012


I mentioned a couple of weeks that we were looking at finishing options, fuming with ammonia being one of them. Here's some pix of chestnut samples looks like fumed:


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Fumed chestnut in sunlight, laid out by board, and exposure time. The lightest board was 2 hours, 4 hours, 8hours, 12 hours, and 24 hours. All have a coat of boiled linseed oil.
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There are significant color variations between boards, that didnt come out in the picture above. Some were very dark, while others light. The variation scared me off. My wife thought there was a green tint.


I think we're going to go with stain:


Chestnut sample stained with several Minwax stains:
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Am thinking of staining the quartz clocks 2 in Provincial, and the mechanical in Red Chestnut.


Beginning glue up of clock #1:
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mgoins

New User
Marvin
07/29/2012


Made a little progress this morning. Yesterday, my youngest son had something he wanted to work on, which jumped to the front of the line. It's peeking out, in the pic below.


Glue-up of Clock #2.
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Here's what we did yesterday. First time we've ever been involved with pulling an engine. Had a buddy over to boost us off. Here's my youngest son manning the crane.
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Not sure when I'll get to use the shop for sawdust again. It's now full of Mustang parts. Today we've got to move the engine from the crane to an engine stand. Funny thing, yesterday we hit the height limit of the crane, and had to let the air out of the tires, and push down on the car to compress the springs to get the engine to clear - beautiful.


Hopefully, progress can be made on clock front, as well. We'll see...
 

mgoins

New User
Marvin
07/29/2012


Getting there: here's clock 3's case in glue up. This is the one that'll receive the Mechanicsl movement.
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Clamps, clamps. I've got more than ever, but, I still can only glue one case at a time.


Next steps: stain the panels, and then we can move on to door glue up. Hopefully, I can get a couple doors glued up before dark, in between, working on the Mustang.
 

mgoins

New User
Marvin
Progress report!


Am on a business trip to San Diego, and am sitting in the hotel with a few minutes and thought I'd make an update to catch everyone up on progress. We're still running two projects in parallel, and making progress on each.


The machine shop came back with a bad diagnosis on the Mustang's engine. It's shot. So, we're rebuilding - totally. New everything, but the block, crank, pistons, and head castings, it seems. Have ordered new valves, springs, seals, cam, lifters, pushrods, bearings, rings, plus the corresponding machine work. We'll have a killer 6-banger when we're done. The engine should be reassembled, hopefully, ready to be dropped in the car this weekend. But, you know about the best laid plans...


Here's a pic of my youngest son, painting the engine bay. He can paint with a rattle can, like nobody's business. That flat black really cleaned up the engine compartment.


Nothing makes you feel like a man, like painting your own car...
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In addition, we've made a little progress on the clock. Clock #1is being stained with Minwax Red Chestnut, prior to assembly.


Completed parts, prior to staining:
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Stained parts, drying, waiting for a little assem-bell-ee...
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Man, I miss Norm...



More later...
 

Bill Clemmons

Bill
Corporate Member
Thanks for the update Marvin. The clock is looking good. Chestnut is beautiful. What year is the Mustang? I painted the roof of a '49 Chevy once w/ a brush. Man, was it ugly! :tinysmile_cry_t:

Bill
 

sawman101

Bruce Swanson
Corporate Member
Great looking color and design for the wood on the clock. I also am guilty of building the clock case before having the movement in hand, not just once, but several times. The problem comes from the movement I planned to use may no longer be available, or replaced by one of different dimensions. I still have 2 beautiful clocks sitting with no movements in them because the chiming movement with pendulum was replaced by one of a larger size. Can't get them through the access door. Sooner or later, I'll learn this lesson.
 

mgoins

New User
Marvin
Thanks for the update Marvin. The clock is looking good. Chestnut is beautiful. What year is the Mustang? I painted the roof of a '49 Chevy once w/ a brush. Man, was it ugly! :tinysmile_cry_t:

Bill

Thanks, Bill. The Mustang is a '65 model; coupe; 6-cyl; automatic.

Your story of the brush painted car brings back memories. 25 or so years ago; When I was in college, my dad bought a '65 Chevrolet pickup for $400, that had been painted with a brush; pale yellow house paint. The brush marks Collected the mildew really well. Upholsty was terrible, having springs sticking out of the seats. My dad loved it; while my mom hated it. Never worried about getting a dent or scratch though. That was character...
 
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