blanket chest

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FredP

Fred
Corporate Member
for SWMBO for Christmas. walnut and maple ply panels. home made hinges too.:gar-Bi WB lacquer [thanks Travis!:icon_thum]
bottom panel from unfinished cedar [thanks sawduster:icon_thum]

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CrealBilly

New User
Jeff
Awesome, I'm sure the guys would like to know about those hinges - I saw the first hand that's quality right there. Tell em you how made em Fred.
 

sawduster

New User
Robert
saw those hinges in person too and dey are definitely " da bomb" :notworthy:

Pretty dang ingenious and impressive .....give us the play-by-play bro :eusa_danc
 

farmerbw

Brian
Corporate Member
Very Sweet indeed bro. I'm sure SWMBO will love it. :eusa_clap:eusa_clap:eusa_clap:eusa_clap:eusa_clap

Brian.
 

Canuck

Wayne
Corporate Member
Most wonderful work there, Fred!!!:icon_thum:icon_thum:icon_thum:icon_thum

I too would like to know a little more regarding those fantastic hinges!

Wayne
 

FredP

Fred
Corporate Member
the hinges were simple. I grabbed a piece of scrap about a foot long and bullnosed the ends. then cut the notches with a boxjoint jig set up for 3/4" notches 3/4" apart. then cut the boards in half. ripped the two halves to width with a double knuckle on one half and a single on the other. then drill a 3/8" hole 1/4" deep on each side of the double knuckle pieces for the plugs. then drill through both pieces at the same time with 1/4" bit. then make the hole in the center knuckle 7MM. cut a 7MM pen tube into 2- 3/4" pieces and glue them into the single knuckles. put a little lube in the tube and put a steel hinge pin though to tie them together. plug the ends and your done!:rotflm: clear as mud huh? dont forget to rout the roundovers and sand to your hearts content....
 

CrealBilly

New User
Jeff
the hinges were simple. I grabbed a piece of scrap about a foot long and bullnosed the ends. then cut the notches with a boxjoint jig set up for 3/4" notches 3/4" apart. then cut the boards in half. ripped the two halves to width with a double knuckle on one half and a single on the other. then drill a 3/8" hole 1/4" deep on each side of the double knuckle pieces for the plugs. then drill through both pieces at the same time with 1/4" bit. then make the hole in the center knuckle 7MM. cut a 7MM pen tube into 2- 3/4" pieces and glue them into the single knuckles. put a little lube in the tube and put a steel hinge pin though to tie them together. plug the ends and your done!:rotflm: clear as mud huh? dont forget to rout the roundovers and sand to your hearts content....

Make another set with a pictorial how to. Teach us o wise one
 

MrAudio815

New User
Matthew
Nice Going Fred,


Now that is some true Craftsmanship, Truely Beautiful~! YOU ROCK~!

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And Where did you get those Maple Ply panels, DANG Those are Amazing, They look Curly as I am sure they are.
 

Trent Mason

New User
Trent Mason
Fred that is frickin awesome! :eusa_clap:eusa_clap:eusa_clap:eusa_clap:eusa_clap I love the shop-made hinges, even though I didn't really understand your tutorial. :gar-La; Either way, they look great. :icon_thum
 

Gofor

Mark
Corporate Member
the hinges were simple. I grabbed a piece of scrap about a foot long and bullnosed the ends. then cut the notches with a boxjoint jig set up for 3/4" notches 3/4" apart. then cut the boards in half. ripped the two halves to width with a double knuckle on one half and a single on the other. then drill a 3/8" hole 1/4" deep on each side of the double knuckle pieces for the plugs. then drill through both pieces at the same time with 1/4" bit. then make the hole in the center knuckle 7MM. cut a 7MM pen tube into 2- 3/4" pieces and glue them into the single knuckles. put a little lube in the tube and put a steel hinge pin though to tie them together. plug the ends and your done!:rotflm: clear as mud huh? dont forget to rout the roundovers and sand to your hearts content....

Why the 7MM tube? For wear factor?

Go
 

CrealBilly

New User
Jeff
Why the 7MM tube? For wear factor?

Go

Hey Go yes and he even put Vaseline in there. Those hinges are truly the work of a genius, but remember this if Fred we're talking about here, so lets not get to carried away or he might get a big head :gar-La;
 

FredP

Fred
Corporate Member
Travis, the lacquer is OK. It doesnt POP the grain like oil but looks good when dry. I hated having to sand the whole thing after the first coat but.....:gar-Bi [who likes sanding?]
Go, yeh its for ware factor. I figured steel on brass with lube would last longer than wood on wood. probably over kil though cause lets face it this aint a bathroom door.:gar-La; so useage will be minimal.
trent, come by some day and I'll walk ya through it.

Mr audio, the ply is realy curly. it was a rip from some I bought 4-5 years ago for my kitchen cabinets. maple ply from home cheepo for like 23 bucks a sheet. there was one full sheet and one rip out of the ten sheets I bought that had this figure. I've been saving them.....:gar-Bi still have the full sheet but I havent figured out what to do with it yet. waitin for the wood to speak to me.:wink_smil
 
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