Well I got a lot done on the door over- I finished the back side muntin grid. This grid is removable so I can remove the glass. The grid holds the glass in place and the grid is held in place with 4 SS oval head screws counter sunk slightly into the inside edge of the grid and screwed into the stiles. The back side grid came out better that the front grid- guess I'm learning something. I also installed the glass.
I mortised the door and jamb for hinges at the same time- I stood the door on edge and clamped it to the side of my assembly table, then clamped a spacer and the jamb to the door. That made marking, freehand routing, and finish chiseling of the hinge mortises relatively easy.
I installed the jamb, then hung the door. Did I say this door is heavy!!!! I installed the door lever and mortised the striker. I'm just about ready to put on some finish. I want to do a little more tweaking of the jamb (adjust for a slightly out of plumb wall) and once that is done, install the stop and casing, and finish the door. I also still need to come up with some sort of threshold and seal for the bottom.
Removable grid retaining screw
Door from the shop side
Door open
Looking up from the stairwell
Now that I know what I'm doing (sort of) - the office door, window, and bathroom door should go much quicker.
unless I forget by then- the wall bench and cabinets are next. Still got plenty of oak left.
No WW this weekend- I'm off to Wilmington tomorrow and Sunday.
I mortised the door and jamb for hinges at the same time- I stood the door on edge and clamped it to the side of my assembly table, then clamped a spacer and the jamb to the door. That made marking, freehand routing, and finish chiseling of the hinge mortises relatively easy.
I installed the jamb, then hung the door. Did I say this door is heavy!!!! I installed the door lever and mortised the striker. I'm just about ready to put on some finish. I want to do a little more tweaking of the jamb (adjust for a slightly out of plumb wall) and once that is done, install the stop and casing, and finish the door. I also still need to come up with some sort of threshold and seal for the bottom.
Removable grid retaining screw
Door from the shop side
Door open
Looking up from the stairwell
Now that I know what I'm doing (sort of) - the office door, window, and bathroom door should go much quicker.
No WW this weekend- I'm off to Wilmington tomorrow and Sunday.