Thanks for this useful information Mike. Are these issues specific to the PSI model you have, or are they common to all the chucks mentioned so far (i.e. PSI, Nova, Woodriver, etc.)? I don't have one, but have been thinking about getting one.
Thanks again! This is helpful.
Bill
I have to say I've never used a keyed lathe chuck, so I'm taking a stab at this... PSI and Wood River ones mentioned are Lever Chucks. The NOVA G3 (and essentially all the top end ones) are keyed.
Amount of force/overtightening-- I have no idea if this is something you have to get used to with a keyed chuck. I assume this is also a MAJOR factor of how much of a brute-force kinda guy you are. Some people have gorilla arms and may be prone to overtightening ANYTHING, so I'm guessing this is something where your mileage may vary.
Slipped Levers-- clearly a lever chuck problem. I would guess that some people using a chuck key may occasionally not seat it into the key hole, causing it to slip the gear. (I know I've done that many times on my drill press)... so again your mileage may vary. Some keys have a pin on the end to help center the key's gear. Some are ball gears to allow for a wide angle of insertion into the chuck. It would seem to me that the ball gear is more prone to slippage, but again... just a hunch. The problem with the levers is the force is moving front-to-back, perpendicular to the lathe/bed, so I invariably hit a knuckle on some part of the lathe.
Removing a workpiece--
assuming you only need one hand to turn the key on a keyed chuck, then this is solely a lever chuck problem. Clearly, the design and primary benefit of the large T-bar key is to allow single-handed operation. Again, I'm guessing some gorillas out there need two hands to occasionally loosen a key. If that's the case, then it would be the same problem I experience with the levers (dropped work piece). This problem is really an experience thing though, so I don't expect this continue to be an ongoing issue... just an occasional annoyance. If I ever do some delicate turning, I'll probably place a towel in a box to catch the piece.
FYI-- if you want to see how the two chucking actions work:
See
this video for how to chuck up a lever chuck (chucking at 0:49). It clearly shows how to hand tighten with one hand while holding the piece with the other, in addition to the lever action.
And a
SuperNOVA2 demo for keyed chuck operation (chucking at 1:57). And
another.