Skis attached to rods and ready for testing...
Joe Lyddon

Skis attached to rods and ready for testing...

Router Skis... Here, I have two Like pieces that have holes in them for rods that go through the Router Base. The object is to fix the router height so the router can be moved around freely cutting at a uniform height. I have four sets of holes: 1.5" and 3.5" from the table top; flip them, and get 2.5" and 4.5".

The rods that I have are 3' long because I have not cut them yet. I bought the rod from:
www.McMaster.com Item No. 88625K71 O1 Tool Steel Tight-Tolerance Rod 11mm rod... If I had gotten 12mm I was afraid there would be too much friction in the fit... so I went with 11mm.

The 'fit' is sloppy by 1mm... not bad... the set screws take the slop away on the skis as well as on the router.

I want to thank Harry Sinclair and Template Tom, from the Router Workshop Forums for introducing this method to us... Took me awhile to understand it, from pictures shown, but once I understood that the router is Fixed-in-place on the rods and the router is moved by moving the side Skis, it became clear!

So far, I have just tested it on a small 2+" piece of wood... Seems to have worked OK...

I think I should figure a way to clamp the workpiece into place rather than relying on the Router Pad (which slips ever so slightly).

The router was so easy to control, I could use just one hand to guide it while using the other to hold the workpiece in place. Went very smoothly.
If you would like to leave comment(s), feel FREE to do so... at the bottom.

Thank you,
Joe
 
From: Harry Sinclair
To: Joe Lyddon
Subject: Re-skis
Date: Aug 3, 2008 1:58 AM
Joe I'm delighted that you are once again making sawdust and particularly so that you are making a set of skis. Once you have got the hang of using them you will realise why I pushed them so much. Whilst the ones you are making will enable many jobs to be completed safer, easier and more accurately, you will non the less be limited in what you can use them for. May I suggest that once you actually become used to them you then make another set with adjustable height which you will find are far more versatile, I also think that 3' may be too long for two reasons, firstly the rods may flex and cause the depth of cut to vary and secondly holding your arms so wide, bearing in mind that you control things from the ski ends, could cause your shoulders to ache. Please do keep me informed of your progress and impressions and if I can be of any help, don't hesitate to ask. Here are a couple of shots to remind you what mine are like. Harry
 
From: Harry Sinclair
To: Joe Lyddon
Subject: Skis
Date: Aug 3, 2008 8:21 PM

I now appreciate how you are doing it, those four heights will probably cover all situations, it sounds like a lot of thought went into the design. I look forward to seeing your first project using them. Harry
 
From: Harry Sinclair
To: Joe Lyddon
Subject: skis
Date: Aug 3, 2008 10:23 PM

Just a reminder Joe, do a dummy run first to make sure that the 3' rods don't hit anything. H
 
From: Harry Sinclair
To: Joe Lyddon
Subject: Skis
Date: Aug 5, 2008 9:01 PM

I really am proud of you Joe because you have decided to try a new idea and not only that, but you have come up with your own version.
If you study this shot, you will notice that for this type of operation I use a sacrificial bench, just a sheet of particle board that I keep for this purpose and pin a piece of scrap against each side of the work-piece so that it cant move. For a small piece like you show, because you can, I would bring the ends a little closer to the router to make it more rigid, also I'm sure that you will notice that routing along the grain will give a finer finish than any other direction/s. All the best, Harry
 
From: Harry Sinclair
To: Joe Lyddon
Subject: Skis, again!
Date: Aug 5, 2008 10:20 PM

"Sounds like a good Rule would be to have them as close together as possible but not so close you can't cover the objective. (?)"

Spot on Joe! H
 

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