Easy Rougher Handle Project

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nn4jw

New User
Jim
Recently I bought an Easy Wood Tools 3/8" rougher lathe tool to use for smaller projects like pens. The tool has interchangeable / replaceable carbide cutter tips and the one that came with the tool was a square cutter. I bought a 2" radius cutter at the same time as that particular cutter was supposed to be good for just about all the operations in basic pen turning.

That left me with a spare cutter and no handle to mount it on. After getting a good look at the Easy tool I decided that I could make a handle and tool holder for a lot less than the $59 the whole tool cost.

As it turns out I could get all the materials for about $4.50. With the cost of the cutter itself being $14 that meant I could make my own whole tool for about $18.50. Quite a bit less expensive than the $59 store price.

Here's the finished tool. Click it to see the full sized picture.

Easy-12.jpg

The whole process is detailed on my blog (see my signature for the link).

The handle is turned from red oak. I used red oak because I wanted the pores so I could try a finishing technique I recently read about in a newsletter. Sorry, I didn't save the email so I can't point to it.

What I did after final sanding on the lathe was apply ebony Briwax with a rag. The black wax fills the pores in the grain and darkens the smooth parts of the wood giving this two toned look. I top coated it with bees wax and the handle has a nice aged look to it and feels good to my hands.
 

Acelectric

Wayne
Corporate Member
Nice looking tool. I have been considering doing this myself. Do you think the round cutter would work well with a round shaft or does it need to be square?
 

eyekode

New User
Salem
Nice tutorial on your blog! I had no idea the steel for the shaft would be so cheap. Thanks for including the drill and tap size!
Salem
 
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nn4jw

New User
Jim
Nice looking tool. I have been considering doing this myself. Do you think the round cutter would work well with a round shaft or does it need to be square?

As best I can tell from pictures all the Easy turning tools have square shafts. Since none of these type tools are gouges, which would be round, I'd say it's probably best to stay with square shafts. I'd be concerned about the forces at play on the single screw holding the cutter if things were twisting around with a round shaft.

I haven't examined the full size tools, but the mid sized like mine only have a single 4-40 screw holding the cutter on. That's pretty small.
 

Acelectric

Wayne
Corporate Member
As best I can tell from pictures all the Easy turning tools have square shafts. Since none of these type tools are gouges, which would be round, I'd say it's probably best to stay with square shafts. I'd be concerned about the forces at play on the single screw holding the cutter if things were twisting around with a round shaft.

I haven't examined the full size tools, but the mid sized like mine only have a single 4-40 screw holding the cutter on. That's pretty small.

I hadnt considered that. I guess I'll dig around for some square stock. Thanks.
 

jcz

Johnny
Corporate Member
Nice looking tool. I have been considering doing this myself. Do you think the round cutter would work well with a round shaft or does it need to be square?

All three of my homemade cutters are round stock. I use the round cutter the most. The square cutter is a close second. I rarely ever use the triangle.
 
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nn4jw

New User
Jim
From the FAQ on the Easy Tools web site:

"3. Why are EWT tool square instead of round?
When used just flat and level, our unique flat bottom tools
and proper cutter geometries naturally present the cutting edge
in the perfect relationship to the wood. All tool models allow
you to cut left, right or straight in, all without you having to
rub a bevel for cut control. Using Easy Wood Tools could not
be more straight forward and are great for
all skill levels."

Everyone is certainly free to do what they want, but that's really why I stuck with square stock for the tool shaft besides what I said earlier.
 
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