PC base for Bosch router made from scrap

[johnpipe108]

My Bosch router kit comes with 3 Bosch bushings, but I needed a larger one and Woodcraft had these nice, shiny, BRASS PC bushings (I have a weakness for shiny brass :rolf: ). I made a suitable base from scrap Masonite by copying the Bosch plunge base on the router table. A recess for the bushing is drilled in the face with a Forstner bit.

Here's the opposite side; the rough texture helps keep the bushing tight.:

One can use all kinds of material for accessory router bases; it's not necessary to wait around for a trip to the store to buy "fancy" plastic.

John

 

[DaveO]

Nice adapation. Lots of folks have issues with their router bases not accepting the PC style bushings that are used in so many jigs. That's a great solution. What size Forstner bit did you use to drill out the recesses?
Dave

 

[erasmussen]

Good job:eusa_clap
It's great when you can make your own:icon_thum

 

[johnpipe108]

Nice adapation. Lots of folks have issues with their router bases not accepting the PC style bushings that are used in so many jigs. That's a great solution. What size Forstner bit did you use to drill out the recesses?
Dave

I used what I had on hand that was close enough. I have a 1-1/2 inch diamter recess with a 1-1/4 inch through hole; this leaves plenty of play for centering with the bushing alignment tool. I used FH metric screws for attaching the base plate, and center the PC bushing to the plate.

John

 

[Ralrick]

Why didn't I think of that? I searched for a plate for my Bosch router that would take the PC bushing - I should have just made one. Duh.