Getting the most out of your lumber

creasman

Jim
Staff member
Corporate Member
The cabinet I recently described called for a fair amount of straight-grained ash. I took this opportunity to sift through the stack of ash I have and make use of several methods to get the desired grain pattern. I'm describing each here in hopes others find these useful (if not outright obvious). Hopefully, it will also prompt ways others use to get the most out of the lumber you have.

Making the most of a bad board

We all have to do this. Trees are round. Lumber is rectangular. The milling process exposes all sorts of issues, including warpage, undesirable grain patterns, splits, etc. Unless you are hand-picking the lumber you will have to work around these defects. The ash I have was some my father had milled. There are some very nice boards and some not-so-nice.

One such board is straight-grained, but on a slant. There was a time when I would have ripped this board along the edge I was given. I'm more selective now and start by making a new edge -- one that runs with the grain. This is how the original board looked. It was obviously cut from a tree that had bent as it grew. Ash splits easy and this board had some really bad cracks as well.

I begin with a framing square and a measurement of what the rough size it I will need. You can visualize the board by adjusting the square to find the best grain pattern. I mark it in pencil before cutting.
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The end result is two, even-grained panels for my cabinet. You also end up with narrower pieces that can be used for stiles and rails.
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Straightening bent grain

As I mentioned this tree grew with a bow. This resulted in boards like the one shown, below. In this case I'm going to locate the point where the bend is greatest and cut it in two at right angles to the corresponding grain. In this way I was able to get fairly straight grain from the same board running across the top two drawer panels as shown.
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Rearranging the grain

I used this technique to get straight grain for the two deep drawer fronts on the cabinet. I had a wide board, but as is typical the center had cathedral grain and only the edges had straight grain. I needed the edges, but not the middle. The solution is to split the board and rearrange the grain.

The original board is shown on the left. It has lovely grain, but not the effect I wanted, so split through the middle of the cathedral pattern. Then, flip one board and glue them back together. You may need to play around a bit to get the best match, but in the end you can have the board you want.

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In my case the original board was about 11" wide. I only needed 9-1/2". I was able to remove most of the figured part and put the focus on the straight grain. The effect is shown in the two bottom drawer fronts. The straight grain, and the fact you are rejoining two pieces from the same board, makes it easy to hide the glue joint.

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I know most of this is me stating the obvious. Still, I hope folks will find it useful. Taking time to choose the right grain can make all the difference.
 

Wilsoncb

Williemakeit
Corporate Member
Thanks for posting this, it‘s very thought provoking. It’s one of those things that can make a common piece look better and you might not even know why.🧐
 

Westpacx3

Jim
Corporate Member
Obvious to some for sure but not to me. It also reinforces the point that to build a nice project you must accept the waste. When I started in this hobby a few years ago I worked from one end of a board to the other and kept the off cut. Worried about waste and not really thinking about the grain unless it was really figured.

Thanks for the perspective
 

LeftyTom

Tom
Corporate Member
Thanks for the pointers, Jim. The words about splitting cathedral and gluing the pieces together was something that would not come to mind.

Like @Westpacx3 , I still try to minimize "waste" (which ends back up in my wood stash). I do lay out boards before a panel glue up, looking for the best grain pattern though cutting to get a preferred grain pattern is a new twist I will keep in mind.
 
OP
OP
creasman

creasman

Jim
Staff member
Corporate Member
Replying to @Westpacx3 and @LeftyTom, managing waste is a valid concern. My lumber for this project was free (handed down from my dad), but that is not always the case. If you are purchasing lumber you can often negotiate a lower price for boards like the ones I describe.

I'm also a bit quirky when it comes to my woodworking. I find a special interest in the challenge to make something nice from substandard lumber. I'm used to working with recycled materials. One of my early projects is a desk made from red oak 2x6's that were reclaimed from a chicken coop at my grandparents. The challenge is to either remove or include the defects in an interesting way.

I will confess that I have not always paid attention to the grain as I should. I think we all begin under the "tyranny of the board," meaning we give precedence to the board rather than the grain. However, you will soon forget the shape of the board and any waste that was incurred. The grain is a forever attribute and will always be on display in the final piece.

Some options for the waste:
  • If it wasn't good enough to find a place in the current project, consider that it may indeed be waste and toss it. This is hard for any woodworker (myself included) to do.
  • Plan to make smaller projects with the waste.
  • Give it to another woodworker who does make small projects.
  • Glue smaller boards together to make bigger boards.
  • Use these for cabinet infrastructure (i.e., the parts you don't see).
How do others use the waste produced from a project?
 

Westpacx3

Jim
Corporate Member
All my projects are small so actually half my bf are off cuts from a local cabinet who saves them for people, first come first served. Very generous.. i used to go through his dumpster but insurance stopped that. Its odd that I still care about not wasting even with free wood. I do look closer now to use the best side or piece and play to the art and less to just doing it as before. Slowly hoping to change from hobbies to Woodworker.
 

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Westpacx3

Jim
Corporate Member
Looks like you have a nice stash there.
Probably double that in this building and a few shelves in a shed. In reality, its too much at times when starting a project. Sifting smalls and matching or blending colors can be consuming. Of course my projects are small.so consuming free time on free lumber is better than consuming my hobby budget.

Totally loved that cabinet you made. Skills I need to expand into.
 

Canuck

Wayne
Corporate Member
Great thought provoking writeup, Jim!

Question - When "ripping" somewhat parallel to the straight grain and not to the edge of the board, how do you cut it? (Bandsaw, Tracksaw, skillsaw, handsaw or ?)

Beautiful cabinet too!!!!

Well done,

Wayne
 
OP
OP
creasman

creasman

Jim
Staff member
Corporate Member
Question - When "ripping" somewhat parallel to the straight grain and not to the edge of the board, how do you cut it? (Bandsaw, Tracksaw, skillsaw, handsaw or ?)
Thanks. I typically use my large bandsaw or a skill saw for ripping. Also, I may cut the boards to length to make it easier. That's usually done with a handsaw. It all depends on the size and shape of what I need. The rough cut edge gets run over the jointer a few times to make a straight edge.
 

Canuck

Wayne
Corporate Member
Thanks. I typically use my large bandsaw or a skill saw for ripping. Also, I may cut the boards to length to make it easier. That's usually done with a handsaw. It all depends on the size and shape of what I need. The rough cut edge gets run over the jointer a few times to make a straight edge.
That makes perfect sense. (I have been known to really have to wrestle with a 10 footer on my smaller bandsaw table.)

Thanks Jim!
 

JNCarr

Joe
Corporate Member
Replying to @Westpacx3 and @LeftyTom, managing waste is a valid concern. My lumber for this project was free (handed down from my dad), but that is not always the case. If you are purchasing lumber you can often negotiate a lower price for boards like the ones I describe.

I'm also a bit quirky when it comes to my woodworking. I find a special interest in the challenge to make something nice from substandard lumber. I'm used to working with recycled materials. One of my early projects is a desk made from red oak 2x6's that were reclaimed from a chicken coop at my grandparents. The challenge is to either remove or include the defects in an interesting way.

I will confess that I have not always paid attention to the grain as I should. I think we all begin under the "tyranny of the board," meaning we give precedence to the board rather than the grain. However, you will soon forget the shape of the board and any waste that was incurred. The grain is a forever attribute and will always be on display in the final piece.

Some options for the waste:
  • If it wasn't good enough to find a place in the current project, consider that it may indeed be waste and toss it. This is hard for any woodworker (myself included) to do.
  • Plan to make smaller projects with the waste.
  • Give it to another woodworker who does make small projects.
  • Glue smaller boards together to make bigger boards.
  • Use these for cabinet infrastructure (i.e., the parts you don't see).
How do others use the waste produced from a project?
Maybe one thing to add to the list - use the off-cuts to test different stain/finishing techniques. Mill and sand to the same degree as the project to get an accurate test. It'll help with the current project as well as those down the road.
 

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