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  1. 100_6532

    100_6532

    In use after three years of exposure
  2. Bulletin Board for Trail Information

    Bulletin Board for Trail Information

    One of a pair of large Bulletin Board kiosks for UNC-Asheville's Center for Craft, Creativity and Design.
  3. M

    Outdoor Bulletin Board Project Completed

    About three weeks ago, I reported on progress I was making on a commissioned project for a branch of the UNC-Asheville called the Center for Craft, Creativity and Design. In this thread, I'll continue the shop work discussion and show how everything has come together for the two units I've...
  4. KC - 24 Angles and half-laps

    KC - 24 Angles and half-laps

    A parting look at the main posts with half-lapped horizontal 4x4's for the door opening and roof framing. The diagonals were half-lapped onto the roof frame (see KC - 20) and lag screwed into the main posts.
  5. KC - 23 A Close Up

    KC - 23 A Close Up

    Here's a closer look at the doors after installation. I caulked all around the White Oak frame with clear silicone door and window caulk.
  6. KC - 22 Craft Center Kiosk

    KC - 22 Craft Center Kiosk

    Here is the kiosk at the beginning of the trail at the Craft Center building.
  7. KC - 21 Testing the Doors

    KC - 21 Testing the Doors

    Yep -- they even open and close! I installed some simple knobs to facilitate access when doors are opened for posting information.
  8. KC - 20 Finishing the Job

    KC - 20 Finishing the Job

    The center post was installed and the frames installed -- clearance was less that 1/8" and they actually fit! Because of some minor warping in the PT wood, I used construction shims to insure the frames stayed square as they were locked in with 3'' deck screws.
  9. KC - 19 Final Roofing

    KC - 19 Final Roofing

    Next, 30-year fiberglass reinforced architectural tab shingles were installed with a matching roof shingle cap. Ready for the bulletin board frames with their doors.
  10. KC - 18 Roof Installation

    KC - 18 Roof Installation

    A ten-foot ridge board was dropped into a slot in the 6x6 post tops and 2x4 rafters cut with seats to fit on top of the rectangular frame shown in KC - 17. Then I installed 1/2'' PT plywwod sheathing and 30# tar paper.
  11. KC - 17 Stage Two of Installation

    KC - 17 Stage Two of Installation

    Next, the roof support frame and diagonals were installed -- all in 4x4 PT material. Center upright will separate the door/frame sets.
  12. KC - 16 Starting the Installation

    KC - 16 Starting the Installation

    The first step to install the kiosks was to dig the holes (2-man auger), drop the 6x6 posts into the two holes and clamp the two horizontal half-lapped beams in place to form the Bulletin Board openings -- the diagonal bracing insured these opening were square and braces to ground maintained...
  13. KC - 11 Finishing the Hinge Mortise

    KC - 11 Finishing the Hinge Mortise

    Note the Edge guide is utside the frame and 1/4'' bit is inside -- this means a hard-to-control ''climb cut'' for that last inch or so. Obviously, I'd have been better off cutting these mortises before the frames were assembled, but I pulled it off with only one minor slip that cut into the...
  14. KC - 10 Hinge Mortise

    KC - 10 Hinge Mortise

    Starting the Hinge Mortise -- 1/4'' bit with edge guide, but it falls an inch short -- a challenging climb cut is needed -- see KC - 11
  15. KC - 14 Installing the Hinges

    KC - 14 Installing the Hinges

    17 screws per frame plus 17 in each door times eight doors -- that's a bunch of pilot holes and screwing!
  16. KC - 13 Hinge in the Mortise

    KC - 13 Hinge in the Mortise

    The Mortise accepts the hinge perfectly.
  17. KC - 12 Hinge Ready to Install

    KC - 12 Hinge Ready to Install

    Once the hinge mortises were cut and the hinge mounted on the door, we are ready to install them in the frame -- note the spacer under door to keep door at correct height.
  18. KC - 15  Doors in a Frame

    KC - 15 Doors in a Frame

    An assemble pair of doors mounted in a bulletin board frame. Note the tempered hardboard in the center of the frame.
  19. KC Doors - 09

    KC Doors - 09

    Door frames are 3'' White Oak with McRabbet joint secured with 2'' #8 screws. 3/16'' tempered hardboard set in a centered 1/4'' groove on the inside provide substrate for 1/4'' cork sheet and insures square frame. Door fits inside frame.
  20. KC Doors - 08

    KC Doors - 08

    They are large doors -- each measures 43'' x 39'' and will be hung using piano hinge along one side

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